our state of art facilities (in house & outsourcing)
Foundry unit
Our Die Casting Foundry Unit is a state-of-the-art facility designed to manufacture high-precision metal components for a wide range of industries, including automotive, aerospace, electronics, and consumer goods. Equipped with advanced machinery and technology, our foundry specializes in the production of high-quality, complex metal parts using various die-casting processes. From prototyping and mold design to mass production and post-processing, our Die Casting Foundry Unit is equipped to handle all stages of the manufacturing process. Quality control is integrated throughout, ensuring that each product is thoroughly tested to meet the highest standards.
die casting furnace
Furnace is a critical component of our precision casting process, designed to provide consistent and efficient melting of metal alloys for the production of high-quality die-cast components. Built with advanced technology, our furnace ensures precise temperature control and uniform metal flow, which is essential for producing components with superior strength, durability, and dimensional accuracy. By incorporating advanced features like automated temperature monitoring and precise alloy composition control, our furnace guarantees consistent results in every batch. This allows us to maintain the highest standards of quality and efficiency in the die-casting process, providing our clients with reliable, high-performance products.
quality certification
Our QMS is built on stringent processes that encompass every stage of production, from raw material selection and mold design to final inspection and delivery. We implement robust quality control measures at each step, including in-process checks, dimensional testing, and material analysis, to ensure that all products conform to the required quality parameters. We adhere to industry-standard certifications and best practices, continuously improving our processes through regular audits, training, and technological upgrades. The entire team at Sri Ayyappa Die Casting is trained to prioritize quality, ensuring that every employee is empowered to contribute to deliver flawless products
pressure die casting (120t)
The 120-ton capacity machine allows us to cast parts from a variety of alloys such as aluminum, zinc, and magnesium, making it versatile for different customer requirements. The advanced pressure die-casting process involves injecting molten metal into a steel mold under high pressure, ensuring that even intricate designs with thin walls and complex geometries are produced with high integrity and minimal defects. Our facility is optimized for efficiency, capable of handling both small and large production runs while maintaining high standards of quality and cost-effectiveness. Each casting is carefully monitored through in-process quality checks, ensuring that every product meets the exact specifications and performance criteria.
pressure die casting (250t)
The 250-ton machine allows us to handle larger, more intricate components with ease, using a variety of alloys such as aluminum, zinc, and magnesium. The high-pressure die-casting process ensures superior strength, detailed design features, and tight tolerances, even for large parts. Our advanced technology allows us to achieve consistent, repeatable results, making it ideal for high-volume production runs while maintaining high standards of precision. Our experienced team oversees each stage of the casting process, from mold design and preparation to post-casting operations, including finishing and quality control. With in-process inspections and rigorous testing, we ensure that every component produced meets the highest performance and durability standards.
outsourcing (vmc – m1)
Heavy Duty & High Precision – Vertical Machining Center STM1050
X = 1050 mm, Y = 610 mm, Z = 610 mm, BT – 40
Controller – Mitsubishi M80
Detron – GT210R (Taiwan Make)
Center Height 260 mm
With advanced CNC control, the STM 1050 offers automated, repeatable results, ensuring consistency in high-volume production. Its precision and versatility are complemented by our skilled technicians, who ensure every part is machined to meet stringent quality standards.
outsourcing (vmc – m2)
HAAS VF2
High Precision – Vertical Machining Center
X = 760mm, Y = 406 mm, Z = 610 mm, BT – 40
Max RPM – 10000
The HAAS VF2 features a robust vertical spindle design, enabling it to perform a wide range of milling, drilling, and tapping operations with exceptional speed and precision. Its large work envelope and powerful capabilities allow us to machine parts with complex geometries and tight tolerances, making it ideal for post-casting operations on die-cast components.
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Lets work Together
Connect with us to explore how we can make your vision a reality
our state of art facilities
(In House & Outsourcing)
Foundry unit
Our Die Casting Foundry Unit is a state-of-the-art facility designed to manufacture high-precision metal components for a wide range of industries, including automotive, aerospace, electronics, and consumer goods. Equipped with advanced machinery and technology, our foundry specializes in the production of high-quality, complex metal parts using various die-casting processes. From prototyping and mold design to mass production and post-processing, our Die Casting Foundry Unit is equipped to handle all stages of the manufacturing process. Quality control is integrated throughout, ensuring that each product is thoroughly tested to meet the highest standards.
die casting furnace
Furnace is a critical component of our precision casting process, designed to provide consistent and efficient melting of metal alloys for the production of high-quality die-cast components. Built with advanced technology, our furnace ensures precise temperature control and uniform metal flow, which is essential for producing components with superior strength, durability, and dimensional accuracy. By incorporating advanced features like automated temperature monitoring and precise alloy composition control, our furnace guarantees consistent results in every batch. This allows us to maintain the highest standards of quality and efficiency in the die-casting process, providing our clients with reliable, high-performance products.
quality certification
Our QMS is built on stringent processes that encompass every stage of production, from raw material selection and mold design to final inspection and delivery. We implement robust quality control measures at each step, including in-process checks, dimensional testing, and material analysis, to ensure that all products conform to the required quality parameters. We adhere to industry-standard certifications and best practices, continuously improving our processes through regular audits, training, and technological upgrades. The entire team at Sri Ayyappa Die Casting is trained to prioritize quality, ensuring that every employee is empowered to contribute to deliver flawless products
pressure die casting (120 ton CAPACITY)
The 120-ton capacity machine allows us to cast parts from a variety of alloys such as aluminum, zinc, and magnesium, making it versatile for different customer requirements. The advanced pressure die-casting process involves injecting molten metal into a steel mold under high pressure, ensuring that even intricate designs with thin walls and complex geometries are produced with high integrity and minimal defects. Our facility is optimized for efficiency, capable of handling both small and large production runs while maintaining high standards of quality and cost-effectiveness. Each casting is carefully monitored through in-process quality checks, ensuring that every product meets the exact specifications and performance criteria.
pressure die casting (250 ton capacity)
The 250-ton machine allows us to handle larger, more intricate components with ease, using a variety of alloys such as aluminum, zinc, and magnesium. The high-pressure die-casting process ensures superior strength, detailed design features, and tight tolerances, even for large parts. Our advanced technology allows us to achieve consistent, repeatable results, making it ideal for high-volume production runs while maintaining high standards of precision. Our experienced team oversees each stage of the casting process, from mold design and preparation to post-casting operations, including finishing and quality control. With in-process inspections and rigorous testing, we ensure that every component produced meets the highest performance and durability standards.
outsourcing
(vmc – machine – 1)
Heavy Duty & High Precision – Vertical Machining Center STM1050
X = 1050 mm, Y = 610 mm, Z = 610 mm, BT – 40
Controller – Mitsubishi M80
Detron – GT210R (Taiwan Make)
Center Height 260 mm
With advanced CNC control, the STM 1050 offers automated, repeatable results, ensuring consistency in high-volume production. Its precision and versatility are complemented by our skilled technicians, who ensure every part is machined to meet stringent quality standards.
outsourcing
(vmc – machine – 2)
HAAS VF2
High Precision – Vertical Machining Center
X = 760mm, Y = 406 mm, Z = 610 mm, BT – 40
Max RPM – 10000
The HAAS VF2 features a robust vertical spindle design, enabling it to perform a wide range of milling, drilling, and tapping operations with exceptional speed and precision. Its large work envelope and powerful capabilities allow us to machine parts with complex geometries and tight tolerances, making it ideal for post-casting operations on die-cast components.
Stay Connected with Us
Let’s work Together
Connect with us to explore how we can make your vision a reality